XL Prime Series

For years, the Horner XL Series has enjoyed a reputation as the most highly functional All-in-one Controller available anywhere. These products are currently trusted with thousands of applications world-wide. The NEW XL Prime Series builds upon that proven reputation – offering new and existing users alike performance upgrades and a highly secure, modern memory
architecture. This is accomplished with a new Horner designed System on Module (SOM) – containing a faster CPU, onboard mass storage and 100% non-volatile memory. The only battery is a small coin cell – simply tasked with maintaining the clock.

If you are a new automation designer looking for an innovative, reliable control solution – the XL Prime Series offers a fully integrated product in hardware and software. If you are an existing XL Series user – your current application program will port straight through in less than 30 seconds. In either case you can’t go wrong!

Features

ALL-IN-ONE CONTROL – performs all machine functions in a unified hardware design; Logic Control, Operator Interface, I/O and Networking.

MODERN MEMORY ARCHITECTURE – based on a custom designed SOM (System on Module) utilizing a powerful ARM microprocessor and 100% nonvolatile
memory for reliability.

HIGH-PERFORMANCE LOGIC ENGINE – fast scan times solving user logic using Variable-based Advanced Ladder logic or the IEC 6-1131 language set.

ONLINE PROGRAMMING – make logic changes without stopping the controller.

HIGH-RESOLUTION COLOR TOUCHSCREEN – for detailed graphics and nearly instantaneous screen updates.

ADVANCED HIGH-SPEED COUNTER – four built-in counters supporting frequencies over 500 kHz.

INDUSTRIAL ETHERNET AND REMOTE CONTROL – Ethernet IP, Modbus TCP and BACnet IP; FTP file transfer, Email. WebMI* for web-based Remote Monitoring; Push data to the cloud with MQTT* Sparkplug. *WebMI/MQTT requires one-time license.

PLUG-AND-PLAY DATALOGGING – record machine and process variables to microSD or USB Flash Drive.

LOGIC CONTROLLER

CPU ARM
Logic Scan Rate 0.02ms/kB
Logic Program Size 2MB
Program Variables 50,000 words & 32,768 bits
I/O Variables 1,024 words & 4,096 bits
Logic Languages Horner Advanced Ladder
IEC 6-1131

I/O OPTIONS

Option 0 ARM
Option 2 12 DC in, 6 Relay Out, 4 – 12-bit Analog In
Option 3 12 DC in, 12 DC Out, 2 – 12-bit Analog In
Option 4 24 DC in, 16 DC Out, 2 – 12-bit Analog In
Option 5 12 DC in, 12 DC Out, 2 – 14/16-bit Analog In
(mA/V/Tc/mV/RTD), 2 – 12-bit Analog Out (mA/V)
Option 6 12 DC in, 12 DC Out, 6 – 14/17-bit Analog In
(mA/V/Tc/mV/RTD), 4 – 12-bit Analog Out (mA/V)
Remote I/O All Models Support SmartRail, SmartBlock,
SmartStix, SmartMod and OCSI/O

CONNECTIVITY

USB Ports USB A: Storage, WiFi (opt), Video
USB mini-B: Programming
Serial Ports 1 – RS-232 and 1 – RS-485
Addl RS232/RS485 on XL7, XL10, XL15
Serial Protocols Modbus Master/Slave, BACnet MSTP Slave SNP, DF1, ASCII, NMEA
Ethernet Ports 1 – XL4 Prime, XL6 Prime, XLW Prime
2 – XL7 Prime, XL10 Prime, XL15 Prime
Ethernet Protocols Modbus TCP Client & Server, BACnet IP Server, Ethernet IP I/O Device, Logix Tag Exchange, Ethernet Global Data, ASCII over Ethernet, WebMI, Email, FTP Server, NTP
CAN Ports 1 – XL4 Prime, XL6 Prime, XLW Prime
2 – XL7 Prime, XL10 Prime, XL15 Prime
CAN Protocols CsCAN, CANopen (Master & Slave)
J1939, DeviceNet Scanner

PHYSICAL DIMENSIONS (WXHXD)

XL4 Prime mm

in

96 x 96 x 58
3.78 x 3.78 x 2.26
XL6 Prime mm

in

187 x 144x 47
7.34 x5.66 x 1.84
XLW Prime mm

in

187 x 144x 47
7.34 x5.66 x 1.84
XL7 Prime mm

in

211x 144 x 70
8.27 x5.66 x 2.72
XL10 Prime mm

in

304 x 231 x 62
11.94 x 9.08 x 2.43
XL15 Prime mm

in

371 x 320 x 104
14.57 x 12.6 x 4.08

USER INTERFACE

Model Resolution Physical Keys
XL4 Prime 320 x 240 5
XL6 Prime 640 x 480 6
XLW Prime 800 x 480 0
XL7 Prime 800 x 480 6
XL10 Prime 640 x 480 8
XL15 Prime 1024 x 768 0

MEMORY & STORAGE

All memory is 100% non-volatile (non-battery dependent)

Removable Mass Storage microSD(>32GB)
USB (>32GB)
Onboard Mass Storage
(Program Storage)
EMMC (8GB)
High Speed RAM
(Variable Storage)
MRAM (128kB)

AUDIO & VIDEO

Video Playback USB Video, mp4
320 x 240
Audio Playback wav, mp3
XL7 Prime, XL10 Prime, XL15 Prime only

OPERATING SPECS. & STANDARDS

Primary Power Range 10-30VDC
Operating Temperature -10° to 60°C
Relative Humidity 5 to 95% (non-condensing)
UL Rating Class 1, Div 2; Groups A, B, C, D
UL Type Ratings 3R, 4, 4x, 12, 12k, 13
IP Rating IP65

The new XL Prime Series controllers will be available in the following popular All-in-One Controller types:

XL4

XL4 Part Number XL4 Prime Equivalent Part Number DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT251C100 HEXP251C100
HEXT251C112 HEXP251C112 12 6 4 4
HEXT251C113 HEXP251C113 12 12 4 2 2
HEXT251C114 HEXP251C114 24 16 4 2 2
HEXT251C115 HEXP251C115 12 12 4 2 2 2
HEXT251C116 HEXP251C116 12 12 4 2 6 4

EXL6

EXL6 Part Number XL6 Prime Equivalent Part Number DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT371C100 HEXP371C100
HEXT371C112 HEXP371C112 12 6 4 4
HEXT371C113 HEXP371C113 12 12 4 2 2
HEXT371C114 HEXP371C114 24 16 4 2 2
HEXT371C115 HEXP371C115 12 12 4 2 2 2
HEXT371C116 HEXP371C116 12 12 4 2 6 4

EXL6W

EXL6W Part Number EXL6W Prime Equivalent Part Number DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT381C100 HEXP381C100
HEXT381C112 HEXP381C112 12 6 4 4
HEXT381C113 HEXP381C113 12 12 4 2 2
HEXT381C114 HEXP381C114 24 16 4 2 2
HEXT381C115 HEXP381C115 12 12 4 2 2 2
HEXT381C116 HEXP381C116 12 12 4 2 6 4

XL7*

XL7 Part Number XL7 Prime Equivalent Part Number DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT391C100 HEXP391C100
HEXT391C112 HEXP391C112 12 6 4 4
HEXT391C113 HEXP391C113 12 12 4 2 2
HEXT391C114 HEXP391C114 24 16 4 2 2
HEXT391C115 HEXP391C115 12 12 4 2 2 2
HEXT391C116 HEXP391C116 12 12 4 2 6 4

*Models XL7, XL10 & XL15 coming soon…

EXL10*

EXL10 Part Number EXL10 Prime Equivalent Part Number DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT505C100 HEXP505C100
HEXT505C112 HEXP505C112 12 6 4 4
HEXT505C113 HEXP505C113 12 12 4 2 2
HEXT505C114 HEXP505C114 24 16 4 2 2
HEXT505C115 HEXP505C115 12 12 4 2 2 2
HEXT505C116 HEXP505C116 12 12 4 2 6 4

Models XL7, XL10 & XL15 coming soon…

XL+15* (Part Numbers remain the same for XL15 Prime)

Model DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/T mA/V Out
HEXT751C100
HEXT751C112 12 6 4 4
HEXT751C113 12 12 4 2 2
HEXT751C114 24 16 4 2 2
HEXT751C115 12 12 4 2 2 2
HEXT751C116 12 12 4 2 6 4

*Models XL7, XL10 & XL15 coming soon…