Tomassis Engineering implemented an Automatic Dosing and Weighing Machine using Horner X7, enhancing efficiency and precision in food manufacturing. The system ensures real-time batch monitoring, seamless SCADA integration, and precise ingredient dosing, reducing costs and human error. With full remote control and compliance with Industry 4.0 standards, the solution revolutionises production quality and consistency.

Project Overview

Location: Greece
Client: Tomassis Engineering
Duration: 2 months
Solution Lifespan: 10–20 years

Project Aims
The primary goal of this project was to implement an automated system for the dosing and weighing of ingredients in the food industry, with integrated recipe handling. The solution aimed to save time, reduce costs, and improve product quality while providing full control over the process.

Challenges and Requirements

• Key Challenges:
  • Time and cost savings.
  • Enhanced product quality through precise dosing and weighing.
  • Compliance with industry standards for batch control and data management.
• Regulatory and Industry 4.0 Requirements:
  • Batch data is transmitted to the customer’s server/SCADA system for standards compliance and process transparency.

Opportunities Created

Following the successful implementation of this project, the client can now:

• Achieve a fully automated weighing procedure.
• Utilise user-friendly recipe handling systems.
• Monitor and control the process at every step, ensuring consistent and high-quality products.

Implemented Solution

Key Features:

• SCADA integration.
• Data acquisition systems for batch monitoring and control.

Horner Products Used:

• HE-X7A
• Smart Rail I/O
• SmartStix

Key Benefits of the Horner Products:

• • Screen size: Optimal for recipe management and monitoring.
  • I/O expandability: Flexible and scalable to meet future needs.
  • Communication options:
    • RS-485 communication for weighing systems.
    • Modbus TCP/IP for server integration.
    • FTP client for seamless data access on the controller.

Programming and Software:

• Advanced Ladder: Efficient and reliable programming approach.
• WebMi: Planned future addition, offering quick setup and remote monitoring capabilities.

Key Features Enabling Success:

• Datalogging for detailed batch records.
• Cost-effective, all-in-one design with easy integration.
• Communication protocols facilitating seamless system integration.

Testimonial from Tomassis Engineering

“We now have full control of the process from our office, eliminating human errors in weighing ingredients and managing temperatures. The solution also provides us with invaluable data for every batch of products we produce.”

About Tomassis Engineering

Based in the Patras industrial area, Tomassis Engineering has extensive experience in designing and manufacturing industrial weighing systems and automation solutions. With hundreds of installations across Greece, the company specialises in:

• Weighing automation systems.
• Weighbridges.
• Weighing solutions for silos and tanks.
• Bagging systems.
• Production process monitoring software.

Tomassis Engineering continues to be a leader in providing innovative automation solutions tailored to diverse industrial needs.